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Automation of Assembly Processes with Siratec

Siratec Assembly Process Automation

At SIRA S.p.A., we have chosen a different path. Through Siratec, our business unit dedicated to the design and manufacture of technical automation devices, we support our customers from the preliminary design phase through to commissioning, developing customized solutions that combine reliability, flexibility, and durability.

What is assembly process automation?

The automation of assembly processes involves the application of advanced technologies to optimize and streamline assembly operations on production lines. It involves the use of automated systems, robots, and mechanical devices to perform tasks traditionally carried out by human operators, such as screwing, drilling, and cutting.

This approach not only improves efficiency and productivity, but also helps ensure greater precision and repeatability in the manufacturing process. Implementing automation enables companies to respond quickly to market demands, reducing production times and improving the quality of the final product.

What Does Siratec Do?

Siratec was founded in response to SIRA S.p.A.’s need to go beyond product distribution and offer customers comprehensive solutions for industrial automation, designed with precise engineering specifications and manufactured using the best components available on the international market. It is the natural culmination of over 50 years of specialized experience in industrial fastening.

Siratec stands out for its engineering expertise in design and manufacturing: we do not simply sell components, but develop complete implementation plans in compliance with technical and functional standards, workstation ergonomics, safety regulations, and environmental standards.

Siratec’sValues
Reliability, flexibility, and durability are the three pillars upon which every Siratec solution is built.
– Reliability: The system must operate continuously without unexpected downtime.
– Flexibility: It must adapt to product changes and process evolutions.
– Durability: It must maintain its performance over time, with accessible routine maintenance. These are not marketing claims; they are design criteria verified following each installation.

Precision Assembly Tools and Technologies

Precision assembly equipment and technologies are fundamental components of industrial automation. This equipment, designed to ensure maximum efficiency and accuracy, includes advanced assembly machines that incorporate measurement sensors to continuously monitor critical parameters during the production process.

The use of state-of-the-art measurement technologies enables highly accurate results, minimizing errors and improving the final product quality. Furthermore, process automation allows for seamless interaction between the various system components, optimizing workflows and increasing overall production capacity.

In this context, Siratec’s engineering-based approach results in customized solutions that meet companies’ specific needs, ensuring tangible long-term results.

What automation technologies does Siratec work with?

Siratec’s solutions are primarily developed in three broad areas:

Automatic Screwdriving

This is the historic heart of Siratec. Screwdriving automation ranges from simple manual screwdrivers with screw feeders to fully automatic systems for transfer lines or robotic applications. The basic components— Estic ENRZ series motors, linear slides, clamping heads, and Nitto Seiko feeders—are all available in the Automation section, along with downloadable technical documentation.

Automatic Drilling and Tapping

Sugino Machine’s drilling and tapping units, featured in the dedicated section of the website, are integrated by Siratec into automated systems for transfer lines, stand-alone units, or combined systems. This is an area where Siratec’s engineering expertise is demonstrated through its ability to integrate diverse technologies into a coherent and reliable system.

Automatic cutting

The automatic cutting area uses Vessel pneumatic shears for industrial cutting and shearing applications in automated processes within the polymer resin and metal industries.

The Components of the Siratec Ecosystem

The SIRA S.p.A. automation catalog organizes components for automatic fastening into four product families, each with complete technical documentation available for download:

FamilyComponentsRole in the system
ENRZ (Estic) MotorsTU Series (0.5–300 Nm), TC Series (low torque), TU-O Series (angle)Clamping unit with integrated torque and angle control
ENRZ Control UnitsAU, MU, BU, EU Series mMonitoring, planning, data collection, external communication
Linear slidesSledsAutomatic tool positioning on the coupling
Print HeadsStandard and Special ConfigurationsMechanical interface between the screw and the screwdriver
Nitto Seiko Power SuppliesFM, SH, NJ, NJR, SS, OM-26, NSB, NSR SeriesAutomatic feeding of screws to the tool

All technical documentation is available in the Automation section. This technical expertise makes SIRA S.p.A. the go-to partner for system integrators working in industrial automation.

Which industries benefit from Siratec’s assembly automation?

IndustryTypical ApplicationComponents Siratec involved
Automotive OEMStructural tensioning lines with full traceabilityENRZ + AU control unit + Nitto Seiko + MES integration
Automotive Tier 1–2Semi-automatic workstations with torque controlENRZ + NJ power supply + BU controller
Industrial ElectronicsMicro-clamping on circuit boards and connectorsENRZ microtorque + FM power supply + SA slide
Machine ManufacturingMass Production of Mechanical ComponentsENRZ + OM-26 power supply + dedicated frame
MachiningDrilling and Tapping on a Transfer LineSugino Unit + Integrated Slide + Cycle Control
Home AppliancesHigh-speed lines with multiple screws per partNitto Seiko Multiple Feeders + Lightweight ENRZ Motors

Competitive Advantages of Siratec Automation

There are automation component manufacturers and system integrators on the market. At SIRA S.p.A., through Siratec, we are both.

We have direct access to the best international components (Estic, Nitto Seiko, Sugino, Vessel) and the engineering expertise to integrate them into complete systems. This eliminates the typical challenges associated with multi-vendor projects:

  • A single technical point of contact for the entire system: design, supply, installation, and maintenance
  • Guaranteed compatibility between components: no risk of untested mechanical or electronic interfaces
  • Technical Documentation
  • Genuine replacement parts in stock: for all system components, available quickly
  • Evolution over time: when the process changes, we can modify or expand the existing system

Contact Siratec for a consultation on automation

To request a personalized consultation on industrial automation, please contact our team of experts at Siratec. We are available to analyze the specific needs of your production line and propose customized solutions that optimize your assembly processes.

You can reach us through the Contact Us page on our website, where you’ll find a dedicated contact form and all the information you need to get in touch with us.

We are ready to assist you in transforming your manufacturing operations and implementing advanced technologies to improve the efficiency and quality of your products.

CONTACT US NOW

FAQ – Frequently Asked Questions About the Automation of Assembly Processes

Siratec Does Siratec only manufacture automatic screwdriving systems?

No. Siratec offers automatic screwdriving, drilling, tapping, and cutting solutions for industrial assembly applications that require custom engineering design. The Automation section of the catalog lists all available components.

What does Siratec?

Siratec designs and manufactures solutions for the automation of industrial assembly processes, with a particular focus on automatic screwdriving, automatic drilling and tapping, and automatic cutting.

Siratec Does Siratec offer customized assembly solutions?

Yes, Siratec offers customized assembly solutions, developing tailor-made projects that take into account the customer’s specific needs and the characteristics of the production line.